Shanghai Guer Yi packaging Products Co., LTD
Processing technology of pearl foam profilers: Generally, according to the size and stability of order quantity, there will be different process planning and equipment configuration requirements. According to different order quantity, we will make the following distinctions for the moment
Class A: Big customer orders (single quantity: more than 10,000 pieces and stable delivery)
Category B: General and regular order (single quantity: 1000 pieces -- order between 10000 pieces)
Category C: Small orders (orders within dozens to thousands)
In the processing of pearl foam profilers, more than 90% of the processes are as follows:
Blanking → stamping → blanking → bonding → packaging → warehousing.
Stamping, discharging and bonding processes are the most core processes in the deep processing of pearl foam and cotton, and the three processes that cost the most labor. Therefore, different processing equipment will be adopted in combination with different order quantities, which will directly affect the production cost and quotation of the products
Currently on the market
Production equipment corresponding to stamping process:
A: All kinds of hydraulic presses (cheaper)
B: Special servo motor driven stamping equipment (combined with customized die, can realize automatic waste discharge, high price)
Bonding process corresponding equipment
A: According to the degree of automation, it can be divided into manual, semi-automatic and automatic.
B: According to the working principle or characteristics, it can be divided into: hot air bonding, hot plate bonding, hot melt bonding, etc
The following is the analysis of the relationship between the two products (order quantity, process and quotation) as shown in the figure
 
Products 1 and 2 above
Production process is generally: cutting blanking, waste, adhesive packaging
But because the order quantity is not the same, USES the different processing equipment, USES the man-hour completely different, produces the product quotation to differ greatly also

Order type	Use equipment for each process					Have working hours
	cutting	stamping	waste	laminating	packaging
A large order	Cut in batches of fixed size No material waste	Stamping - waste - fit into one body forming			Pipeline-scale packaging	6 minutes or so
Class B General order	Cut in batches of fixed size No material waste	Single bed stamping	Human waste	Artificial joint	Conventional packing	11 minutes or so
Small Order C	Spot cutting Waste of material	Single bed stamping	Human waste	Artificial joint	Conventional packing	15 minutes or so